Blog #2
Technical Problem Statement The objective of this project is to design and validate a purely mechanical, retractable stair-climbing mechanism that can integrated into a standard checked suitcase. The system must safely transport a 70 lb load over typical 7–8 inch stair risers while reducing user-applied pulling force to below 187 N. The mechanism must fully retract within airline dimensional limits (L + W + H ≤ 62 inches), maintain a minimum structural safety factor of 2 under worst-case loading, and remain stable during stair ascent and descent. The major challenge is transferring the suitcase’s weight through a deployable tri-wheel with a retractable/folding mechanism (figure 2) without structural failure, tipping, or excessive user effort. During stair climbing, concentrated reaction forces occur at stair edges, generating bending in the axle, shear in locking interfaces, and moment loading on the hinge structure. The design must balance mechanical advantage, packag...